Automatic mask production machine FFP2 (PINE-FFP2)

Constantly in step with new technologies and market needs, the Dolomiti Medical team develops and manufactures machines for any need. The Dolomiti Medical product catalog expands on the widest range of applications. The versatility of the company is able to satisfy all types of customer requests.

Pine FFP2: Automatic production machine for FFP2 masks

The Dolomiti Medical Pine FFP2 has a modular structure and can be made according to the customer's needs, favoring production efficiency, economy and / or total automation of the production process. Production quality is our cornerstone. Our machine can couple up to six layers of fabric, die-cut them into shape and perform ultrasonic perimeter welding for a perfect seal. Inserts a metal, plastic-metal or malleable plastic tab to shape the nasal rim, centering it with sub-millimeter precision.

A project that was created to meet the need of our customers to use a machine capable of producing surgical masks at low cost, in line with the recent ordinances in terms of cost containment and which guarantees ease of use and reliability.
Dolomiti Medical has decided to accept the challenge of committing its resources to solve the production problem of masks in Europe at competitive prices and very short delivery times. The demand for protective masks has experienced a sudden and uncontrolled spike due to the COVID-19 emergency. To this, import difficulties were added due to dubious certifications of non-EEC producers and controlled State costs. We therefore believe that the solution to current and future demands is to incentivize European production by offering the appropriate technology, to face an intense and efficient production process, to guarantee the supply of certified and very low-cost protective devices to the population. The requests for a full-blown epidemic speak of an average monthly requirement for the Italian population of 30 million pieces.

The car

The Dolomiti Medical PINE-FFP2 production machine is specifically designed for the mass production of FFP2 masks

Dolomiti Medical Pine FFP2

The machine produces KN95 / FFP2 masks with the best features available on the market today. The process automatically mounts 2 - 6 layers of non-woven fabrics. Automatically assemble and cut the mask, inserting the elastic, the marking and finally the metal bar on the part of the nose. The continuous process is comprised of automatic control of the product parameters.

Forming module

The machine is equipped with settable sheet folding systems, calenders for material tension adjustment, welding stations with advanced ultrasound technology, nose-tightening section insertion unit and cutting calender.

Elastic rings module

Combined with the first machine group, in its own dedicated station, there is the system for the application of the elastic mask-ears.

Technical features:

Type of masks: FFP1 / FFP2 / FFP3 (EN 149: 2001 + A1: 2009)
Number of fabrics: 3 - 6
Product dimensions: 160 x 110 mm (folded)
Perimeter welding: Ultrasound, continuous
Elastic ring welding: Ultrasonic, step by step
Snap ring welding: Ultrasound, in-line
Elastic rings length: 195 mm (each)
Hourly production: 2.700 pieces
Dimensions: 10.3 x 1.7 x 2.1 m
Power supply: 400 V
Air supply: 0.6 - 0.9 MPa
Electric consumption: 7.5 kW
Air consumption: 280 liters / minute

➡️ For more information or to purchase the product, please contact the sales office at info@dolomitimedical.com or through ours contact page.