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Automatic mask production machine FFP2 (PINE-FFP2)

Constantly in step with new technologies and market needs, the Dolomiti Medical team develops and manufactures machines for any need. The Dolomiti Medical product catalog expands on the widest range of applications. The company's versatility is able to satisfy all types of customer requests.

  

VSB FFP2: Automatic mask production machine FFP2

 

The Dolomiti Medical VSB FFP2 has a modular structure and can be built according to customer needs, promoting production efficiency, economy and / or total automation of the production process.
Production quality is our cardinal point. Our machine can couple up to six layers of fabric, cut them into shape and perform ultrasound perimeter welding for a perfect seal. Inserts a metal, plastic-metal or malleable plastic tongue to shape the nasal edge, centering it with sub-millimeter precision.

A project that was created to meet the needs of our customers to use a machine capable of producing low-cost surgical masks. In line with recent ordinances in terms of limiting costs, and which guarantees ease of use and reliability.

Dolomiti Medical has decided to accept the challenge of committing its resources to solving the mask manufacturing problem in Europe, at competitive prices and very fast delivery times.

The demand for protective masks suffered a sudden and uncontrolled peak due to the COVID-19 emergency. To this, import difficulties have been added due to dubious certifications from non-EEC producers and state-controlled costs.

We therefore believe that the solution to current and future questions is to encourage European production by offering the appropriate technology, to face an intense, efficient production process, to guarantee the supply of certified and very low cost protection devices to the population.

The requests for a full-blown epidemic speak of an average monthly requirement, for the Italian population, of 30 million pieces.

 

The car

The Dolomiti Medical DML-30 production machine is specifically designed for the mass production of FFP2 masks
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Dolomiti Medical VSB FFP2

The machine produces KN95 / FFP2 masks with the best features available on the market today.The process automatically mounts 2 to 6 layers of non-woven fabrics. Automatically assembles and cuts the mask, inserting the elastic, the marking and finally the metal bar on the part of the nose. The continuous process includes automatic control of the product parameters.
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Forming form

The machine is equipped with adjustable bending-ply systems, calenders for adjusting material tension, welding stations with advanced ultrasound technology, insertion unit for the squeeze-nose section and cutting calender.
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Snap rings module

Combined with the first machine group, in its own dedicated station, there is the system for applying the elastic ear-stop clips..

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Technical features:

  • Mask type: FFP1 / FFP2 / FFP3 EN 149: 2001 A1: 200909)
  • Number of fabrics: 3 - 6
  • Product dimensions: 160 x 110 mm foldeda)
  • Perimeter welding: Ultrasound, continues
  • Elastic rings welding: Ultrasonic, step by step
  • Elastic rings welding: Ultrasonic, in line
  • Elastic rings length: 195 mm eacho)
  • Hourly production: 2,700 pieces
  • Dimensions: 10.3 x 1.7 x 2.1 m
  • Power supply: 400 V
  • Air supply: 0.6 - 0.9 MPa
  • Electrical consumption: 7.5 kW
  • Air consumption: 280 liters / minute

 

➡️ For more information or to purchase the product, please contact the sales office atinfo@dolomitimedical.com or through ourscontact page.